These step by step videos show the stitchandglue kayak construction process. Tells you what to expect with material handling, such as epoxys and paint virsus polyurethene. The book covers all types of stitch and glue boats from kayaks to sail boats. The devlin stitch and glue method is a superior way to build a wooden boat. Together, those howto files constitute a complete boat building manual for our material. While fairly easy with proper instuction, this method takes a bit of time and classes for these boats will be working as a team to complete the boat. Devlins book is a reference for building using the stitch and glue method. Devlins boat building book devlin designing boat builders. Stitch and glue boat plans many designers offer plans for just about. The parts that ensure you build a straight and fair boat are the same parts that become permanent elements of the unified structure, yielding an exceptionally strong and long lasting result. When peter poanessa decided to build his dream boat, he found that sam devlins stitch and glue designs made the project accessible for a first. Stepbystep building books about the boats and plans for many were sold by harold payson of thomaston, maine.
Because not all bs1088 plywood is created equal using lloyds certified plywood is your best way to assure the plywood in your boat is the top quality. Plans are chine and plywood but could be modified to be stitch and glue boat building. Stitch and glue is a simple boat building method which uses plywood panels stitched together. This is a great book for anyone looking to build their own wooden boat using the stitch and glue method. The handsome north canoe shown above was built by peter tamlin and his students at the i. The method originated in england in the early 60s and the first boat built was a mirror dinghy designed by jack holt. How to build kayaks and other small boats by chris kulczycki isbn. Wire is used to temporarily stitch the boat parts together by stitching the plywood through the small holes.
Using these measurements i scaled up the model to 14 scale and built the model above out of 18 doorskins and gorrilla glue. But sam devlin has been building large boats for many years with stitch and glue, and in this books shows why its an appropriate technique for any size boat. At the time i decided i wanted the greater speed and tracking of the longer design, but the idea of a short play boat stayed on my mind. Free plans to build an pram tender from an old plywood. Free boat plans wooden boat, building, restoration and. The photo sequence to the right shows the construction of pygmys osprey triple kayak kit featured in wooden boat magazine, vol. Here is all you need to know to build the boat of your dreams, whether its a 7foot dinghy or a 40foot power cruiser. I found the information and pictures to be very helpful, and if you are a first time boat builder i would definitely suggest reading this book. It will explain how to make the project go as smoothly and ef. The stitch and glue method of boat construction is faster and lighter than traditional wooden boat building methods. Part of the fun of boat building is learning how to do thing and figuring out how other people have solved the various problems. Stitch and glue kits are a must for building our stitch and glue boats.
For small boats, the stitch and glue method can be built on a pair of sawhorses in one bay of a household garage. Stitchandglue boat building an illustrated tutorial. In a nutshell stitch and glue boatbuilding has 4 major steps. This type of construction can eliminate much of the need for frames or ribs. This directory includes all of the plans that are specifically designed for stitch and glue construction. Stitch and glue is a simple boat building method which uses plywood panels stitched together, usually with copper wire, and glued together with epoxy resin. Frank built the boat, which he called robote, from three sheets of. Plywood panels are cut to shape and stitched together to form an accurate hull shape without the need for forms or special tools. This is the book that made it possible for me to have the confidence to take on the task of building my own boat. This book should prove to be one of the standards on boatbuilding that will be. To see the entire list of stitch n glue videos scroll to the bottom of this page. Stitch and glue construction, along with the development of epoxy and modern mahogany marine plywood, has revolutionized and revitalized wooden boat building. Building notes for the optimist kit stitch and glue before you start, please read our tutorials. The development of epoxy resins and quality marine plywood has revolutionized wooden boat building for the self builder.
Boatbuilding with stitch and glue plywood glenl boat plans. The ins and outs of building lapstrake, carvel, stitch and glue, stripplanked, and other wooden boa rossel, greg on. A selection of free boat plans that can be viewed andor downloaded. Strip building, or woodstrip boat use thin strips of wood handfitted one at a time to build a gorgeous, lightweight boat. The stitch and glue technique was pioneered by builders of small boats, so its not surprising that most boatbuilders think of it as a technique appropriate only for small boats. Sam devlin has elevated stitchandglue boatbuilding to an artform, and his graceful designs have attracted the attention of backyard builders across the country. In stitchandglue boatbuilding, one of the leading practitio. In this method the home builder cuts out marine plywood panels to.
Using techniques described by devlin, in his book devlins boatbuilding. With stitch and glue construction, no strongbacks, forms, or temporary frames are required to. I have always wanted to build a wooden boat, and this book was my first step towards that dream. How to build any boat the stitch and glue way second edition. You can build eleven boats from this book, nine kayaks plus a sailing skiff and a rowing shell. Our technical support web site features a large number of tutorials and help files about the methods used to build this boat. I signed up for stitch and glue construction to build up my confidence working with epoxy and fiberglass. Handsome, straightforward to build, and with famously likable handling qualities on the water, 8000 of the awardwinning chesapeakeseries kits have been built around the world, with countless more from plans. How to build any boat the stitchandglue way reprint by samual devlin isbn. Home boat design forums construction boatbuilding wooden boat building and restoration alternative plywood types for stitch and glue discussion in wooden boat building and restoration started by stubbymon, aug 20, 2016. Discover delightful childrens books with prime book box, a subscription that delivers new books every 1, 2. It has been developed and refined here at devlin designing boat builders for almost 40 years, and has been adopted by other segments of the wooden boat industry. In contrast, this book is meant to make you feel con. Tells you what to expect with material handling, such.
Stitchandglue construction, along with the development of epoxy and modern mahogany marine plywood, has revolutionized and revitalized wooden boat. Small holes are made around the edges of the pieces. Free stitch and glue plans also plans that could be built using stitch and glue method. Setting up shop, getting the right marine plywood, working with epoxy and. I still havent built my boat yet, but when i do, i. You can read my experiences making this kayak in the journal i tried. A wealth of tips and tricks to help you find your way. Many methods of building including stitch and glue, ultralight and strip building. Stitch and glue kits glenl boat plans build your own boat. Free canoe and kayak plans there are some nice free designs out there. In stitch and glue boatbuilding, one of the leading practitioners and teachers of the craft assembles the definitive howto manual for the most popular method of amateur boatbuilding today. Boatbuilding enthusiasts will enjoy seeing the stitchandglue method applied to such larger vessels as powerboats and sailboats, and diy hobbyists interested in building their first boat will find more instruction than in the previous edition. In addition, the full size patterns provided with all stitch n glue designs are precise since theyre taken from the actual panels used to build our prototype boats. This method of building is not only stronger, lighter, and faster than traditional wooden boat building, but it also takes far less skill.
Its very much like putting a puzzle together or sewing. Canoe plans, kayak plans, boat plans, stitchandglue boat. The ins and outs of building lapstrake, carvel, stitch and glue. The bow and transom form remain to be the actual boat. How to build any boat the stitch and glue way second edition devlin, samual on. A very good way of getting free plans is by purchasing designers books. Stitch and glue boatbuilding method using plywood and epoxy. Spira boats boatbuilding ebooks easy to build boat plans.
The resulting boat is incredibly light weight, strong, and durable. When i decided to make a stitch and glue plywood version of the petrel i decided to revisit the idea of the 14 recreationalplay kayak. Free stitch and glue boat plans for building plywood boats. For larger boats, the construction mold is designed into the actual boat. Stitchandglue boat building, along with the development of epoxy and modern mahogany marine plywood, has revolutionized and revitalized wooden boat building. Stitch and glue, simple wooden boat construction diy wood boat. Page 1 a tutorial on the stitch and glue method of boat building. I have chose the stitch and glue boat building technique as it does not require previous experience nor expensive tools. This same canoe is also featured in ted moores latest 2016 edition of canoecraft, a book which is a must for all aspiring canoe builders. Useful boatbuilding books my page on boatbuilding books, most of which i have in my library. These kits include copper stitching wire, screws and boat nail fasteners if required, silica and microspheres fillers, fiberglass tape for inside laminates, plus poxyshield epoxy resin for gluing, making fillets, encapsulating the interior, and applying interior laminates. Enlivened with tales of boat shop mishaps and designs gone bad that entertain as they instruct, this invaluable book includes full plans and assembly instructions for nine boats seven. Building a stitchandglue boat brings you as close as youll ever get to instant. Stitch and glue wooden boat building kits pygmy boats.
These free to download wooden boat plans pdf were first published in magazines such as popular mechanics, popular science and the boat builders handbook. Plans packages for stitch n glue designs include instructions, material layouts, and material listings. This method of boat building is not only stronger, lighter, and faster than traditional wooden boat building, but it also takes far less skill. Please feel free to contact us anytime with questions concerning our boat kits or your orderpurchase. This is a john winters design, built with green valley boat works plans. Stitching planks together in not a new method of boat building, it has been used for centuries, what. Free skiff plans skiffs are fast easily built boats. This includes everything, including choice of materials, tools and the instructions needed to build this boat. Stitch and glue boat building, along with the development of epoxy and modern mahogany marine plywood, has revolutionized and revitalized wooden boat building this method of boat building is not only stronger, lighter, and faster than traditional wooden boat building, but it also takes far less skill. Plywood parts of the boat are measured and cut according to plans. The definitive manual to building a spira international plyonframe boat. If you dont want to deal with lofting from the offsets, you can use the pdf at the bottom of this page or order the hardcopy prints from me. For a list of everything that is included in a kit, click here.
Sam devlins original book on how to build any boat the stitchandglue way. Stitchandglue boat building an illustrated tutorial assembling a. A wire twister tool can be used to speed up the stitching process. The rc model x1 is an inexpensive way to try out this popular contruction method. Part 1 building techniques stitch and glue boatbuilding plywood dimensional lumber epoxy fiberglass and fasteners tools and a shop boat plans and designs drawing and cutting the hull panels scarf joints assembling the hull gluing the hull sheating the hull installing the deck furniture and fitting out painting and varnishing. How to build any boat the stitch and glue way i built the above half hull model and took the measurements for the panels off this model. Stitch and glue boat building is a quick and fun way to build boats using shaped plywood panels to build strong, lightweight boats. I dont really like devlins designs but the information he provides on the actual building process is very good. Building notes for the optimist kit stitch and glue. If you end up building this boat please send me a photograph of the results. Work carefully and refer to our manual and the epoxy book included in your.
Basic stitch and glue manual this manual describes the building of a small boat by the stitch and glue method, also known as taped seams. Concise step by step instructions to build a 20 to 24 foot plywood epoxy stitch and glue skiff. Stitchandglue construction manual the definitive manual to building a spira international stitchandglue boat. Basically, stitch and glue boats are constructed by gluing panels of plywood together using epoxy resin and fiberglass.
Stitchandglue boatbuilding may be the most popular method of amateur boatbuilding today. This is a clip art video i made of all the steps i made to make my first stitch and glue rowboat. This 14part video walks you through every step in the construction of a wooden chesapeake 16 kayak. We pride ourselves on our awardwinning designs, excellent customer service, precision precut panels and quality kits, which use only the highest grade of bs1088 marine grade okoume plywood. Robote was designed for frank kahr of rhode island strictly as a rowing boat, very light and simple and fast and seaworthy. This page is a collection of books i have read or which sit in my library plus some that i would like to have read. In traditional boatbuilding the builder needs to transfer from the plans the dimensions of all frames, backbone, stem, stern post and sometimes the entire boat on the floor full size.
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