Kyb shock rebuild pdf file

High to low all the suspension tools you need to professionally and safely service your kyb, showa, or wp suspension. Kyb claims the monotube design is much better than twin tube for vehicle handling and stability. Take some penetrating oil and spray the reservoir end cap and push it. Kyb file extension can correspond to several not related file formats. Instructions for 4616 kyb shock rebuild and valve installation. Externally adjustable without lifting the vehicle or removing the tires. We strive to continually exceed our customers expectations by providing expert advice, a broad range of quality automotive parts like kyb gas shocks, and a logistics system that gets the parts to our customers, when and where they are needed. Showa and kyb shock rebuild procedures south bay riders. Kyb is a world leading supplier of shocks and struts to new vehicle manufacturers and the excelg is made on the very same kyb oe assembly lines, uses the same oe quality components and is calibrated to restore original, designed performance, not change it.

Kayaba products, in strict accordance with the present maintenance manual. I started with a set of custom axis for my first shock rebuilds. I installed the kyb shocks tonighti havent been able to try them out yet thoughfirst, i had to use sand paper on the upper shock eyelet in order to get the reducer bushings insecondly, the body of the kyb is about 3 mm larger in diameter they look like they will rub when in usei have about 3 mm of free play in lower shock mount. Shock fitment type premium excelg gasajust mounting kit protection kit shock fitment type premium excelg gasajust mounting kit protection kit audi audi a5 sportback audi all models 8t3, 8ta incl. Which explains you the suspension principles and how to modify damping characteristics. Kyb excelg gas shocks and struts restore original handling and control capabilities. Pressin style seal head services a 12536r40 shock 12. The rebuild,new seals,fluid and charging them was so simple i cant belive i paid anybody to do it before. We present the full edition of this ebook in txt, djvu, epub, doc, pdf forms. Click here to view rt pressure springs for kyb and showa dual chamber forks. S5, rs5 07 341719 3494 audi a6 audi all models 4a, c4 incl. Updated showa shock rebuild procedure motorcycle suspension. Were do i get the service manual to service the kyb.

Kyb excelg gas shocks and struts 343127 free shipping on. Learn howto repair and maintain your own motorcycle. Gasajust if you own an suv, light truck, or van, or if you want better performance from your automobile, this is the shock kyb recommends. The kyb agx manually adjustable shock provides fast, easy, oncar damping rate changes. The company is one of the worlds largest suppliers of shocks and struts to vehicle manufacturers and carries a full range of aftermarket domestic and import shocks and struts. Assemblyonly is covered in the piston style reservoir shock rebuild. Dry the shock assembly with compressed air, if available, or use clean towels. Clamp the body cap of shock securely in vice, with the shaft. I chose to buy a genuine, kyb shock service kit 129994600501 from. Shock dimension information is only provided as a means to physically identify kyb shock absorbers. Choosing a shock absorber for a particular application must include component performance damping rate capabilities in addition to dimensions and mountings. Jun 16, 20 a walk through on how to change the oil in an open chamber 43mm kayaba fork on the kawasaki klx250s. Kyb gasajust shocks use higher gas pressure to keep your tires glued to the road. Rebuilding shocks is fairly simple for the mechanically inclined using common hand tools.

They have a whole pdf file on rebuilding step by step on the web site. On snow magazine osm north americas best snowmobile. Showa and kyb shocks are used on nearly all japanese motorcycles. We own kyb front fork crf 2016 manual pdf, djvu, epub, doc, txt forms. Do you have any experiense on those kyb shocks in particular. Corresponds with the suspension geometry of all car models, from the struts to. Technical touch offers you the knowlegde to service your coil spring fork, your psf i or psf ii fork and shock absorber. Learn howto rebuild reservoir style shocks by watching the video manual and following along with the handbook. Fortunately, when performing a rebuild the bulk of these parts are reused. A walk through on how to change the oil in an open chamber 43mm kayaba fork on the kawasaki klx250s. Showa and kyb shock building tools list diy moto fix. I chose to buy a genuine, kyb shock service kit 129994600501 from amazon. Hpgkyb shock service kits products parts unlimited.

You are currently viewing our boards as a guest which gives you limited access. Page 1 of 2 kyb shock rebuilding manual posted in sledding general discussion. Save on kyb gas shock 349125 at advance auto parts. Using an open cartridge design with a balance spring kyb created a very simple but decent air fork. Find your kyb part number using this electronic catalogue. Discussion in vintageleft kickers started by schimmelaw, jan 29. Year 2019 2018 2017 2016 2015 2014 20 2012 2011 2010 2009 2008 2007 2006 2005 2004 2003 2002 2001 2000 1999 1998 1997 1996 1995 1994 1993 1992 1991 1990 1989 1988 1987 1986 1985 1984 1983 1982 1981 1980 1979 1978 1977 1976 1975 1974 1973 1972 1971 1970 1969 1968 1967 1966 1965 1964 1963 1962 1961 1960 1959 1958 1957 1956 1955 1954 1953 1952. You can usually rebuild your shock and take it to your local dealer for. I just rebuilt the kyb shock on my 01 kx250 and made a how to video on it. Kybhpg rebuild kit, 12536r40, pressin housing for one shock only. Kyb rear shock set up hey folks i cant find the threads on the kyb shock install and part numbers for the shocks and the bushing kits.

If you feel you do not have the mechanical ability, please do not attempt to rebuild your shock. Kyb gasajust shocks and struts kg5504 free shipping on. Lie down on the ground next to a tire on your car, and use the flashlight to locate the shock on the suspension. The kit is complete with all parts needed for a quick, easy installation. The principle should apply to any kyb open chamber upside down usd forks. Showa shock rebuild pdf kyb and showa shock service. Today, 1 in 2 cars in japan, and 1 in 5 passenger and light commercial vehicles in the world are leaving the production line fitted with kyb shock absorbers. The oil breaks down after a lot of use and needs to be changed. Pack the piston rod full of grease before grinding the peened threads off. Oem replacement service kits for hpg and kyb shocks. Summerland auto sport is your quality source auto parts. Its a monotube design that automatically adjusts to changing road conditions. This is the ultimate combination of detail and instruction.

Include all seals and orings needed to rebuild the seal head rodbearingguide sold per shock. D3 take the preload off of the spring by unscrewing the preload collar. A wheel dressing tool helps keep a sharp edge on the stone which makes it much easier to grind the nut off. Thus the race tech pro series 19mm shock shaft kit was born. Clickhere for detailed shaft rebuild and valving instructions. Push the mounting bolts through the brackets into the shock and out the other side. Bladders bumpers piston bands seal heads service kits shafts. Tighten the bolts with a ratchet and socket while holding the nut with a wrench. Take some penetrating oil and spray the reservoir end cap and push it in a little ways until you see the spring retaining clip. Kyb is a world leading supplier of shocks and struts to new vehicle manufacturers and the excelg is made on the very same kyb oe assembly lines, uses the same oe quality components and is calibrated to restore.

That said, most of the tools you will need are likely in your toolbox. Kyb and showa shock service rebuilding shocks is fairly simple for the mechanically inclined using common hand tools. An outline of the tools youll need based on the level of involvement you will have in the build. The kyb factory a kit shock for honda, yamaha, suzuki, kawasaki and ktm motorcycles. Kyb pro 40 fronts, center and rear shock rebuild page 2. Kyb replacement suspension parts from an authorized dealer. Although kyb insists that the change to the excelg model name was for a rebranding campaign only, one trusted vendor on nasioc has found that the excel. Dismantling of the shock shaft detailed instruction on how to. Kyb hpg rebuild kit, 12536r40, pressin housing for one shock only. The velocitysensitive valving system adjusts quickly to changing road conditions for maximum comfort in any situation. Kyb is one of the worlds largest manufacturers of shock absorbers, supplying around 50 million original equipment shocks annually to world leading vehicle manufacturers. Windows can go online to look it up automatically, or you can manually select from a list of programs that are installed on your computer. The main page for the hodaka club discussion group. Shock shaft nut when removing the shock shaft nut there are a couple of opportunities for the nut to get damaged.

It will be discarded so this can be done by drilling a 316 4. Depending on which model vehicle you have, the shock should have a black numbered knob on the body for adjustment. Kyb products are recognized worldwide for outstanding quality. Updated kyb shock rebuild procedure motorcycle suspension. Remove the compression rod by gently rocking the assembly out of the body, and dump. Clamp the shock in a vise, remove the end cap from the nitrogen reservoir. The front shocks are kyb pro 40r models offering both compression and rebound adjustment, while the centre and rear are pro 40s offering easy single knob compression adjustment. Kyb excelg gas shocks and struts 343127 free shipping. Kyb shock rebuilding manual sledding general discussion. These nitrogen, gascharged, twintube designs have earned an oea original equipment for the aftermarket classification, and kyb offers a huge selection of excelg gas shocks to service or upgrade. Sort by featured items newest items bestselling alphabetical.

If you are looking for the book kyb front fork crf 2016 manual in pdf format, in that case you come on to faithful site. Choosing a part number that fits onto a vehicle does not mean that it will operate. Basic oil changes full rebuild shop pressurizes shock full rebuild shock pressurized inhouse. First, since the shock shaft threads are normally peened, the nut can become damaged when the peened threads are filed away. Fits yamaha and kawasaki 85u2019s kayaba 36mm fork set. Common information iii common instruction for installation of kyb shock absorbers 2 o. Remember that you need to download a program to support a particular file type. Addressing this shock issue is one of 2 or 3 big things i have left to do and would like to do it out in the garage vs sending them out to someone. The single damping adjustment on the agx units changes both the rebound and compression strokes. Kyb extension, you will probably find most of them at this website. So that if need to downloading kyb front fork crf 2016 manual pdf, then youve come to the faithful website. Their monotube configuration eliminates aeration and foaming, their microsmooth, hard. Detailed recommendations on which parts to replace.